Custom Embroidered Hats and Beanies, No Minimum
You can order custom embroidered hats and beanies with no minimum at DTF Sirius: upload your logo, pick the style and color, and order one hat or a box for the whole crew. Digitizing is included with no setup fees, every piece is stitched to order and ships within 5–7 business days with tracking to all 50 US states, and orders of $120 or more ship free. DTF Sirius is an online-only store, so you design on the product page and the hats come to your door.
Quick answer
- Minimum order: none. Order 1 or 100.
- Setup: digitizing included on every design, no setup fees.
- Styles: structured caps, dad hats, trucker hats, snapbacks, corduroy caps, bucket hats, cuffed beanies and pom-pom beanies.
- Turnaround: embroidered items ship within 5–7 business days with tracking.
- Volume orders: savings apply automatically at checkout on 12 or more embroidered pieces.
- Christmas: order by December 10 (December 7 for the West Coast, Mountain states and Texas).
Which embroidered hat style should you choose?
Pick the hat by who will wear it and where. A structured cap holds a logo upright and looks sharp on staff. A dad hat is softer and more relaxed. A trucker hat with a mesh back stays cool outdoors. Beanies are the winter favorite for crews, teams and holiday gifts.
| Style | Fit and feel | Best for | Ships within |
|---|---|---|---|
| Custom Embroidered Hat: structured cap | Firm front panel that holds a logo upright | Uniforms, brands, front-of-house staff | 5–7 business days |
| Custom Embroidered Hat: dad hat | Soft, relaxed, low profile | Everyday wear, merch drops, gifts | 5–7 business days |
| Custom Embroidered Hat: trucker hat | Classic mesh back | Outdoor crews, events, summer teams | 5–7 business days |
| Custom Embroidered Beanie | Warm, cuffed rib knit that fits most adults | Winter crews, teams, holiday gifts | 5–7 business days |
| Snapbacks, corduroy caps, bucket hats and pom-pom beanies | More shapes and textures | Streetwear looks, retro styles, cold-weather fun | 5–7 business days |
The custom embroidered hat comes in black, navy, white, khaki and charcoal. The beanie comes in black, navy, heather gray, red and forest green. See every style in custom hats and beanies.
Match the hats with embroidered apparel
The same logo can go on a custom embroidered polo shirt for the front desk or the job site, and a custom embroidered hoodie for staff and brand drops. Browse the full custom embroidery collection. Not sure whether a design should be stitched or printed? Read DTF vs embroidery for logo hats, polos and hoodies.
Who orders custom embroidered hats with no minimum?
- Small businesses: a few logo hats for staff, then more as the team grows. See custom shirts for small businesses for matching uniforms.
- Teams, clubs and schools: coaches, players and parents. See custom team shirts and spirit wear.
- Brands and creators: test a merch design with one sample before a bigger run.
- Gifts: a beanie with a monogram, a family name or a company logo for the holidays. See corporate holiday gifts with your logo.
How to order custom embroidered hats
- Choose the product. Pick the hat or beanie, then the style and color.
- Upload your logo. Use the upload button on the product page and add notes about size or placement.
- Set your quantity. One piece is fine. Savings apply automatically at checkout on 12 or more embroidered pieces.
- We digitize your design. Digitizing turns your logo into a stitch file for the embroidery machine. It is included, with no setup fee.
- Stitched and shipped. Your order is embroidered to order and ships within 5–7 business days with tracking.
Logo file tips for embroidery
- Send a clean, high-resolution logo. A large PNG with a transparent background is ideal. Avoid screenshots and blurry copies.
- Simple shapes stitch best. Bold shapes and solid colors look crisp in thread. Photos, fine gradients and soft shadows do not translate well to embroidery.
- Keep text readable. Very small words and thin script fonts can fill in on a hat front. If you have a simplified version of your logo, use it.
- Fewer colors look cleaner. A logo with a few solid colors usually stitches more sharply than one with many shades.
- Think about contrast. Light thread reads well on navy, black and charcoal; dark thread reads well on white and khaki.
Turnaround, shipping and Christmas deadlines
Embroidered hats, beanies and apparel are made to order and ship within 5–7 business days with tracking, plus transit time to your state. We ship to all 50 states, and orders of $120 or more ship free within the US. For Christmas delivery, order by December 10 (December 7 for the West Coast, Mountain states and Texas); because embroidery takes a little longer than printing, ordering early is a good idea. See the Christmas 2026 delivery deadlines. Our 7-day Quality Promise covers misprints, defects and damage with a remake or a refund, and customer reviews are on Judge.me and Trustpilot.
Looking for other personalized products? Start with the custom products buying guide.
Custom embroidered hat FAQ
Can I order one custom embroidered hat?
Yes. There is no minimum order, so you can order a single embroidered hat or beanie with your logo.
Is there a setup or digitizing fee?
No. Digitizing is included on every design, with no setup fees.
How long do custom embroidered hats take?
Embroidered items are made to order and ship within 5–7 business days with tracking, plus transit time to your state.
What hat styles can be embroidered?
Structured caps, dad hats, trucker hats, snapbacks, corduroy caps, bucket hats, cuffed beanies and pom-pom beanies.
What logo file works best for embroidery?
A clean, high-resolution PNG with a transparent background. Bold shapes, solid colors and readable text stitch best.
Do you offer discounts on bulk embroidered hats?
Yes. Volume savings apply automatically at checkout on 12 or more embroidered pieces, with bigger savings at 24 or more.
When should I order embroidered hats for Christmas?
Order by December 10 for Christmas delivery, or by December 7 for the West Coast, the Mountain states and Texas. Embroidery ships within 5–7 business days, so earlier is better.
Last updated: November 8, 2026